浙江创派智能科技有限公司推出的RCCM-600型视觉定位圆角裁切机

杭州数创自动化控制技术有限公司    时间:2019年5月21日

由浙江创派智能科技有限公司推出的RCCM-600型视觉定位圆角裁切机,在5月21日开始的广州国际橡塑展(Chinaplas 2019)上大获成功。该设备属于国内首次将机器视觉技术应用到制袋环节中,有效地解决了现有模切和双切的工艺来制作袋子所形成的废边回收处理以及原材料浪费的问题。展会期间,配套在上海洲泰印刷机械有限公司的高速多功能制袋机上以150段/分的速度稳定运行,赢得了广大彩印厂家的赞赏。(该产品的具体功能参数、请见以下图文介绍)

该设备首次将机器视觉技术成功地运用到制袋机设备上,属国内首创、国际领先的制袋设备。其颠覆了传统制袋工艺,有效地解决现有模切和双切的工艺来制作袋子圆角所造成的废边回收处理、耗能耗时耗力以及原材料成本问题。是集图像采集、高精度运动控制、工业控制、人机界面等多领域技术于一身的高科技产品。

产品功能:
1.视觉定位功能关闭状态下的单切:相当于高速制袋机机头的功能,速度可达到300个/分钟。
2.视觉定位功能开启状态下的单切:通过CCD对菱形孔的摄像,进行偏差计算,然后移动刀架精准单切,
3.速度可达150个/分钟。
4.视觉定位功能开启状态下的双切:通过视觉定位功能,对菱形孔R角精准双切,速度可达60个/分钟,双切宽度0.2mm~0.8mm可任意输入。

产品特点:
1.高速FPGA为核心的控制单元
2.CCD高速工业相机的图像采集系统
3.高精度刀架水平调整系统
4.高精度菱形孔R角的进口冲模组合
5.跟随冲模可调的纵切刀系统
6.高速切刀系统

Product introduction

This equipment is the firstone to successfully apply machine vision technology to bag making machine,being the first of its kind in China and also the international leading bagmaking equipment.  It overturns thetraditional bag-making process and effectively solves the problem of theenergy-consuming, time-consuming and labor-consuming scrap edge recyclingresulting from existing die cutting and double cutting processes for makingrounded corners of bags and the problem of raw material cost.  It is a high-tech product which integratesimage acquisition, high-precision motion control, industrial control andman-machine interface into one.

Product functions:

Single cutting when thevisual positioning function is deactivated: equivalent to the function of the head of the high-speed bag makingmachine with a speed being up to 300 pcs./min.


Single cutting when thevisual positioning function is activated: CCD is used to recording the diamond-shaped holes for deviationcalculation, and then tool holder is moved for precise single cutting


with a speed being up to150 pcs./min.

Double-cutting when thevisual positioning function is activated: the visual positioning function can be used to carry out accuratedouble-cutting of the R-angle of diamond-shaped holes with a speed being up to60 pcs./min. The double-cutting width can be any width in the range of 0.2mm~0.8mm


Product features

The control unit withhigh-speed FPGA as the core

Image acquisition system ofCCD high-speed industrial camera

High-precision tool holderlevel adjustment system

High-precision imported diecombination for diamond-shaped hole R-angle

 

Adjustable longitudinalcutter system accompanying with the die

High-speed cutter system

Intellectual propertyrights (patent number)

The equipment possesses 3patents for invention, 4 patents for utility models, and 2 software copyrights.


Other product performances:


Applicable materia

Non-transparent film

Bag-making length

80mm~245mm, of which, 245mm is the individual maximum size when the machine makes two bags simultaneously.

Bag-making speed

300 pcs./min. for single cutting when the visual positioning function is deactivated, 150 pcs./min. for single cutting when the visual positioning function is activated and 60 pcs./min. for double-cutting when the visual positioning function is activated

Cutter moving adjustment range          +/-10mm

Size of diamond-shaped hole            R2-R12

Input voltage    Three-phase four-wire(380V)

Maximum power consumptionof the whole machine    3.05KW

External dimension    1,500mm(L)*900mm(W)*1,500mm(H) (including film plane height of 87mm~97mm)

Weight of whole machine   450KG




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在线检测系列
制袋系列
印刷系列
MES
上下料机器人
无人叉车
自动理袋机
圆角裁切机

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